Turbo Expo

Turbomachinery Technical Conference & Exposition

Presented by the ASME International Gas Turbine Institute

Charlotte Convention Center, Charlotte, NC USA

Conference
June 26 - 30, 2017
Exhibition
June 27 - 29, 2017

 
 

Program - Workshops

 

ASME 2017 Turbo Expo Pre-Conference Workshops

Power & Energy Pre-Conference Workshops

The following pre-conference workshops will be held at the Westin Charlotte Hotel. Consider attending one of the workshops and take advantage of the LOW registration fee. Registration is available online.

High-Performance Aerodynamic Design of a Gas Turbine Exhaust Diffuser Leveraging CFD-Based Entropy Map

Sunday, June 25, 2017
8:00 am – 5:00 pm

Gas turbine exhaust diffusers play an important role in turbine power output by increasing the pressure ratio across the last stage turbine by making the turbine exit static pressure sub-ambient.  The main aerodynamic design goal of an exhaust diffuser is to obtain maximum recovery in static pressure with various design constraints of intervening struts for bearing support and service lines and duct length available for flow diffusion, including the design-to-cost objective.  While the diffuser design focuses on realizing an efficient diffusion in the front and mid-section, in the aft section, the design objective shifts to obtaining a more uniform velocity distribution to meet the requirements at the inlet to Heat Recovery Steam Generator (HRSG) in a combined-cycle operation.

Ideal diffusers are characterized by uniform axial velocities with no swirl at both inlet and exit and with no loss in total pressure across the diffuser. Cp (static pressure rise coefficient), which is defined as the rise in static pressure from diffuser inlet to exit divided by the dynamic pressure (the total pressure minus the static pressure) at the inlet, is generally used to assess the diffuser aerodynamic performance. Actual diffusers in gas turbines, however, often have non-uniform profiles of all three velocity components, pressure, and temperature at both inlet and outlet. These non-uniformities present a special challenge in calculating Cp for diffuser performance assessment. CFD-based entropy map can be used to delineate diffuser flow zones for design improvement.

Key Benefits to Participants

  • Will clearly understand the role of exhaust diffusers in gas turbine performance.
  • Will develop a "common-sense" understanding of exhaust diffuser aerodynamics.
  • Will understand Bijay's Six Rules for the aerodynamic design of a world-class exhaust diffuser and leverage the power of 1-D and 3-D CFD technology in design with significantly reduced cost.
  • Will improve participant's interaction with gas turbine designers in making good design decisions with reduced design cycle time.

Note: Prior to the workshop, participants are requested to review Chapter 2 (Key Concepts of Thermofluids) and Chapter 5 (Compressible Flow) from the book Fluid Mechanics: An Intermediate Approach(Author: Bijay K. Sultanian) published by Taylor & Francis (CRC Press) on July 28, 2015.

Who Should Attend
Engineers involved in the design of diffusers for advanced gas turbines, including those who are developing physics-based methods and tools to carry out such designs using 1-D and 3-D CFD methodologies.
 
Workshop Schedule and Content
Module 1 – Why Do We Need a Gas Turbine Exhaust Diffuser

  • Role of a gas turbine exhaust diffuser
  • Physics-based modeling
  • 1-D and 3-D CFD applications in GTED design

Module 2 – Key Concepts of Thermofluids

  • Physical understanding of Mach number
  • Incompressible and compressible flows
  • Static pressure and static temperature
  • Total temperature and total pressure
  • Dynamic pressure
  • Entropy and its calculation
  • Stream thrust

Module 3 – Understanding Flow Physics in a GTED

  • Reynolds number
  • Diffusion in a constant-area duct
  • Boundary layer separation
  • Sudden expansion pipe flow without swirl
  • Sudden expansion pipe flow with swirl
  • Vortex Breakdown
  • Sudden contraction pipe flow
  • Horseshoe vortex
  • Flow past a cylinder
  • Vortex shedding       

Module 4 – Diffuser Pressure Rise Coefficient (Cp)

  • Stream Thrust: Drag Force
  • Bernoulli Equation
  • Ideal incompressible and compressible flows with uniform cross-sectional properties
  • Real compressible flow with non-uniform cross-sectional properties
  • Integrated turbine-diffuser performance analysis

Module 5 – Axial Stream Thrust Coefficient

  • Challenges of Cp calculation in a real diffuser
  • Axial Stream Thrust Coefficient
  • Advantages of the axial stream thrust coefficient

Module 6 – Bijay's Six Rules of a World-Class GTED Design

  • Detailed discussion of the Six Rules and why we should not violate them
  • Initial design with 1-D CFD

Module 7 – Application of 3-CFD Technology

  • Detailed design with 3-D CFD
  • Physics-Based post-processing of CFD results
  • Dimensionless Entropy
  • Entropy map generation and interpretation
  • Subscale model testing for design validation
  • General discussion

Earn 7 Professional Development Hours (PDH's) and receive a certificate of completion.

Instructors
Dr. Bijay (BJ) K. Sultanian, PhD, PE, MBA, ASME Fellow
Dr. Bijay Sultanian is an international authority in gas turbine heat transfer, secondary air systems, and Computational Fluid Dynamics (CFD). Dr. Sultanian is Founder & Managing Member of Takaniki Communications, LLC, (www.takaniki.com) a provider of high impact, web-based and live technical training programs for corporate engineering teams. Dr. Sultanian is also an Adjunct Professor at the University of Central Florida, where he has been teaching graduate-level courses in Turbomachinery and Fluid Mechanics since 2006. During his 30+ years in the gas turbine industry, Dr. Sultanian has worked in and led technical teams at a number of organizations, including Allison Gas Turbines (now Rolls-Royce), GE Aircraft Engines (now GE Aviation), GE Power Generation (now GE Power & Water), and Siemens Energy (now Siemens Power & Gas). He has developed several physics-based improvements to legacy heat transfer and fluid systems design methods, including new tools to analyze critical high-temperature components with and without rotation. He particularly enjoys training large engineering teams at prominent firms around the globe on cutting-edge technical concepts and engineering and project management best practices.

During 1971-81, Dr. Sultanian made landmark contributions toward the design and development of India's first liquid rocket engine for a surface-to-air missile (Prithvi) and the first numerical heat transfer model of steel ingots for optimal operations of soaking pits in India's steel plants.

Dr. Sultanian is a Fellow of the American Society of Mechanical Engineers, a registered Professional Engineer in the State of Ohio (1995), a GE-certified Six Sigma Green Belt (1998), and an Emeritus Member of Sigma Xi, The Scientific Research Society (1984). His graduate textbook Fluid Mechanics: An Intermediate Approach has been published by Taylor & Francis (CRC Press) on July 28, 2015. For the ASME Turbo Expo 2017, he is the Point Contact for the IGTI Heat Transfer Committee.

Dr. Sultanian received his BS and MS in Mechanical Engineering from Indian Institute of Technology, Kanpur (1971) and Indian Institute of Technology, Madras (1978), respectively. He received his PhD in Mechanical Engineering from Arizona State University, Tempe (1984) and MBA from the Lally School of Management and Technology at Rensselaer Polytechnic Institute (1999).

Dr. Riccardo Da Soghe, PhD, Associate Research Manager, Ergon Research
Dr. Riccardo Da Soghe is an Associate Research Manager at Ergon Research, which supplies highly specialized services for design optimization and development of innovative products to turbines manufacturing industry and turbomachines users, providing key leadership role on the supervision and coordination of global CFD activities. Dr. Soghe currently serves as an Associate Editor of ASME Journal of Engineering of Gas Turbines and Power. As a member of IGTI Heat Transfer Committee, he is organizing and chairing sessions at Turbo Expo 2017.

Dr. Soghe received his BS in Engineering (2004), MS in Mechanical Engineering (2006), and PhD in Energy Engineering (2009) – all from the University of Florence, Italy.

Basic Gas Turbine Metallurgy and Repair Technology

Sunday, June 25, 2017
8:00 a.m. – 5:00 p.m.

This workshop will explain superalloy metallurgy as it applies to gas turbine components. We will look at component damage experienced from gas turbine service exposure and the techniques used to analyze the remaining life of components removed from service. We will compare and contrast protective coatings, component repair technologies, and repair quality assurance techniques. The workshop includes many case study examples, and the last section is devoted to a workshop where attendees develop component repair solutions. Participants may submit questions in advance regarding repair issues faced in their jobs.

Key Benefits to Participants:

  • Review how superalloys are processed and makes them especially suited for gas turbine components
  • Understand how different damage mechanisms (oxidation, corrosion, erosion) affect the component design, service life and reparability
  • Appreciate how quality control affects component repairs and the reliable extension of service life of valuable components

Who Should Attend
Gas Turbine

  • Repair Shop Personnel
  • Component Designers
  • Plant Technical Staff
  • Operations Engineers
  • Maintenance Engineers
  • Technicians responsible for gas turbine component repairs
  • Technical advisors for gas-plant insurance and investment companies

Earn 7 Professional Development Hours (PDH's) and receive a certificate of completion.

Instructor
Douglas Nagy, Manager, IGT Components Repair, Liburdi Turbine Services Inc.

Douglas is the manager of component repairs at Liburdi Turbine Services in Canada, where he directs the unit responsible industrial gas and steam turbine component repairs and provides guidance to research, metallurgy and development engineering groups.

He has 30 years of extensive in the analysis of industrial and aero gas turbine components, failure analysis, wear and friction research, high temperature gas turbine component inspection, condition assessment, superalloy metallurgy, and development of coatings and repair processes.

Doug lectures on superalloys and metallurgy at university and professional levels. He has been a part-time instructor at McMaster University, supervising undergraduate and graduate student projects and theses. He has also served as expert witness on turbine component condition assessment, failure analysis, and metallurgy.

An experienced speaker, Doug has presented at numerous conferences and seminars such as the ASME/IGTI Turbo Expo, ASM Materials Solutions Conference, various Gas Turbine User Meetings, Gas Turbine Users Symposium, and ASME International Gas Turbine & Aeroengine Technical Congress.
Doug is a co-author of numerous technical papers on repairs of gas turbine components as well as coating design and application in publications such as Surface and Coatings Technology, Surface Engineering, Journal of Engineering for Gas Turbines and Power, and SAMPE Journal of Advanced Materials.

His professional affiliations include the Professional Engineers of Ontario (Canada), the American Society of Mechanical Engineers (ASME), and ASM International.

Uncertainty Quantification and Turbomachinery

Sunday, June 25, 2017
8:0 a.m. – 5:00 p.m.

The field of Uncertainty Quantification is evolving rapidly and becoming more and more important for turbo machinery predictions, because of the ever increasing sophistication of the computational models used for turbomachinery design. Cavity modeling, advanced description of turbulence (hybrid RANS-LES models, SAS models, etc.), real gases equations of state and in general complex thermodynamic models are just some examples of the increased complexity of the computational models used for turbomachines, in the quest to increase the accuracy and applicability of these models to different industrial applications. As the complexity and the scale of the models grows, the need to quantify the effect of uncertainties due to input variability, model calibration, model form uncertainty, numerical errors and so on becomes more and more important.

In this context, the module will cover different UQ techniques such as Monte Carlo with Metamodels (stochastic collocation), Non-Intrusive Polynomial Chaos and their impact on turbo machinery design. The module will provide examples where different techniques are compared and an example of Gaussian Process Regression will be shown. Industrial applications such as reliability of gas turbine blades, manufacturing-induced variability of centrifugal compressors performance and inference from experimental data of wind turbines power output will be shown.  Participants are requested to bring a laptop.

Who Should Attend
MSc, Phd, Design Engineers, and Academics involved with Turbomachinery Design or Analysis. UQ is becoming a key topic in CFD for turbomachinery.

Earn 7 Professional Development Hours (PDH's) and receive a certificate of completion.

Instructors
Francesco Montomoli, Richard Ahlfeld, Marco Pietropaoli, Audrey Gaymann, Imperial College; Andrea Panizza, General Electric Oil & Gas; Shahrokh Shahpar, Rolls-Royce

Design, Operation and Maintenance Considerations for Cogeneration and Combined Cycle Systems

Sunday, June 25, 2017
8:00 am – 5:00 pm

This course is designed to provide a comprehensive understanding of design, operational and maintenance issues experienced by owners/operators/consultants of cogeneration, district heat and cooling and combined cycle systems. In addition to refreshing the basics of cogeneration, district heat and cooling and combined cycle technologies and related recent developments, attendees will become familiar with various practical considerations and rules of thumb relating to the key topics listed below on technologies currently used and under development for enhanced performance. This course also covers non-gas turbine based and hybrid cogeneration and combined cycle systems. Cogeneration and combined cycle technologies are gaining renewed attention globally as a means of effective utilization of available energy resources including reduced greenhouse gases. It is projected that globally more than 300,000 MWe of Cogeneration power will be added by the year 2020.

  • Basics of cogeneration, district heating & cooling and combined cycle technologies
  • Current cogen, district heating & cooling and combined cycle technologies with their advantages and limitations
  • Understanding key issues of gas turbines, HRSGs, steam turbines and auxiliaries
  • Practical aspects of key components of cogeneration, district heating & cooling and combined cycle system
  • Factors affecting performance of cogeneration, district heating & cooling and combined cycle systems and techno-economic evaluation
  • Importance of design, performance, operational, and maintenance issues of HRSG system
  • Emissions related issues, best available emissions control technologies and environmental regulations
  • Operational and maintenance considerations with emphasis on performance enhancement technologies
  • Case studies of actual systems and lessons learned

After completing the course, the participants should gain insight of:

  • Comprehensive overview of cogeneration, district heating & cooling and combined cycle technologies
  • Practical considerations in the design, evaluation, operation & maintenance issues and performance enhancement approaches
  • Exposure to commercial heat balance simulation tools to design and evaluate cogeneration, district heating & cooling and combined cycle systems
  • Attendees will gain a broad appreciation in handling cogeneration, district heating & cooling and combined cycle projects

Who Should Attend
Owners, operators, consultants, designers, engineering, procurement & construction companies, government policy and regulatory staff, and project developers involved with cogeneration, district heating & cooling and combined cycle systems. This course will be useful for those involved in gas turbines and/or waste heat recovery applications and specifically fresh engineers becoming involved with cogeneration, district heating & cooling and combined cycle projects.

Earn 7 Professional Development Hours (PDH's) and receive a certificate of completion!

Instructor Bios
Rakesh Bhargava, Ph. D.
Dr. Bhargava is President and Founder of Innovative Turbomachinery Technologies Corp. His expertise includes applications of gas turbines and other rotating and reciprocating machines and packaged process equipment used in the off-shore, refinery, power generation, chemical, and pipeline industries. His more than 30 years of experience encompasses inspection and design reviews of process machinery and packaged equipment, field problems resolution, on-site plant equipment performance testing, failure analysis, technical evaluation of used gas turbines, technical expertise in commercial disputes involving rotating machines and the global energy market analysis. He has given numerous invited lectures on gas turbine technologies and energy market around the world and provides customized training courses on rotating machinery and related topics. He is an active member of API Committee on Standards on Mechanical Equipment and has participated in upgrades of number of API specifications. He is a Fellow and Associate Fellow of ASME and AIAA, respectively and currently Chairs the ASME/IGTI Industrial & Cogeneration Committee. Dr. Bhargava received his Ph.D. in Mechanical Engineering from the City University of New York.

Cyrus Meher-Homji, P.E.
Cyrus Meher-Homji is an Engineering Fellow and Technology Manager at Bechtel Corporation. He works as a turbomachinery advisor for the LNG Technology Group on ongoing LNG projects and studies. His thirty four years of industrial experience covers gas turbine and compressor engineering, design and troubleshooting. His areas of interest include condition monitoring, aerothermal analysis and gas turbine and compressor applications in LNG liquefaction. Cyrus is a registered Professional Engineer in the State of Texas, a Fellow of ASME and is active on several committees of ASME's International Gas Turbine Institute. He serves on the Texas A&M University Turbomachinery Symposium Advisory Committee. Cyrus has a Master's Degree in Engineering from Texas A&M University and an MBA from the University of Houston.

Manfred Klein
Manfred Klein is principal consultant with MA Klein & Assoc. He is recently retired with 33 years in the Canadian government, most recently as Coordinator, Energy and Environment at the Gas Turbine Labs of the National Research Council. Prior to this, he spent eleven years at the National Energy Board and 16 years with Environment Canada, involved in gas pipelines and industrial energy-related solutions to air pollution and greenhouse gases. There Manfred developed the National Emission Guidelines for Gas Turbines with energy-output based environmental standards, emission measurement practices and taxation incentives for industrial cogeneration and district energy. He has been involved extensively in training functions with governments, universities and with various industry organizations: Canadian Industrial Gas Turbine Applications Committee, Canadian Gas Association and the International Gas Turbine Institute (former Chair, Environment & Regulatory Affairs). Manfred has Bachelor degree in Mechanical Engineering in 1980 from Carleton University in Ottawa.

Steve Ingistov, P.E.
Steve Ingistov is Principal Engineer in a 420 MW Watson Cogeneration Facility situated inside Los Angeles Refinery in Carson, CA. His main responsibilities include maintaining reliability and availability of the main gas and steam turbines, other plant auxiliary equipment and striving continuously to improve their efficiencies. Steve's innovative engineering contributions have resulted in 12 US Patents geared to minimize parasitic losses associated with gas turbines. Steve is a registered Professional Engineer in the State of California, ASME Fellow, and past Chair of the IGTI Industrial & Cogeneration Committee. For his outstanding contributions to the Watson Cogeneration Facility, he has been recognized with 2000 Refinery Manager Award for Innovation and 2002 Helios Innovation Award. Steve received Master Degree in Mechanical engineering with specialization in the area of Turbomachinery from Marymount University in Los Angeles, CA. Steve has written numerous technical papers in the areas of operations, maintenance and power enhancement of cogeneration system.

Introduction to ISO 55000 Standard for Asset Management – CANCELLED

Sunday, June 25, 2017
8:00 a.m. – 5:00 p.m.

The ISO 55000 Standard for Asset Management was released in January 2014.  It is now being implemented through industry best practice and regulation in Australia, Canada, the UK and countries in the Europe Union.  In the US, PG&E has certified to this standard and many utilities in North America are presently considering its implementation.

ISO 55000 is a Management Systems Standard focused on extracting maximum value from assets over their entire life cycle. It requires comprehensive risk-based planning for asset and related system requisitions as well as optimal operation, maintenance and continuous improvement of all assets – material and human.  It provides a sustainable framework for asset managers and service providers in many business sectors. It fits well with other management systems standards such as ISO 9000 and ISO 14000 and can be implemented in stages to fit the organization's needs.

This workshop will introduce the Asset Management Standard with a Descriptions of its Principles and Examples of its Application through Individual Case Studies coupled with Interactive Exercises. The Instructors are Members of the ISO 55000 Standards Committee and authors of significant portions of the present Standard.

Why Attend?
Asset Management involves the Proper Disposition of ALL Resources over the Duration of a Business Project. It encompasses the coordinated and optimized planning, asset selection, acquisition/development, utilization, maintenance and ultimate disposal or renewal of individual assets and systems.

ISO 55000 – the Asset Management Standard – is akin to the existent ISO 9000 – Quality Management Standard and ISO 14000 – the Environmental Management Standard. It is in the early stages of Utilization. Given the Universal Application of ISO 9K and ISO 14K,  ASME will be a leader in presenting ISO 55K Principles to Practicing Engineers AND Engineering Students.

Items Covered

  • Importance of Asset Management & ISO 55000
  • Why a New International Standard
  • Requirements of the Standard
    • Seven Elements of an Asset Management System
    • Approaches to Implementation

Who Should Attend

  • Practicing Engineers-Managers
  • Product & System Developers
  • Engineering Students – Introduction to a NEW ISO Standard

Earn 7 Professional Development Hours (PDH's) and receive a certificate of completion.

Instructor
Thomas Smith MS, MA, Fellow, Inst. of Asset Management, University of Wisconsin
Scott Morris, Assoc. Dir., Facilities, Genzyme Corporation
Dr. Thomas Houlihan, Chairman, ASME Management Division

Gas Turbine Aerothermodynamics and Performance Calculations

Sunday, June 25, 2017
8:00 am – 5:00 pm

This interactive workshop provides review and reinforcement of relevant thermodynamic and aerodynamic concepts as applied to gas turbine engines, and introduces performance calculation methods of both aircraft engine and power generation gas turbines. The workshop emphasizes fundamentals which will be helpful for the practicing engineer but is not designed to review industrial practices which are usually proprietary. The acquired knowledge, including the review of illustrative examples, will enhance the participants' ability to excel in various assignments in gas turbine design, development, education, and application. The workshop material has been evaluated by the Department of Mechanical and Aerospace Engineering of North Carolina State University.

The workshop includes: a review of the relevant thermodynamics and compressible flow; introduction to cycle analysis; propulsive, thermal, and overall efficiencies; elements of turbomachinery aero design;
familiarization with combustor characteristics; integration of component performances to obtain overall
engine performance with illustrative examples of design point and off-design calculations; multivariable
solver; and various cycles used for power generation.

After completing the course the participants should be able to apply aerothermodynamic concepts to the analysis of gas turbine engines; analyze turbomachinery velocity diagrams and relate those to
thermodynamic parameters; appreciate the usefulness of the degree of reaction and the radial equilibrium equation; comprehend the discipline of operability and combustor characteristics; analyze cycle analysis problems on integrating the component performances to get the overall engine performance. The illustrative examples on the integration of the component performances to obtain the overall performance will facilitate comprehension of compressor/turbine matching; accounting for turbine cooling flows; the method of sizing critical flow path areas at the design point; method of satisfying conservation laws to achieve cycle balance at off-design; technique of the multivariable solver used in cycle models; making models match test data; and the analysis of various engine cycles in the power generation field including hybrid cycles.

Who Should Attend
Early Career or Experienced Engineers in Turbomachinery and Gas Turbine Engine Design, Development, Application, and Education.

Special Notation: A laptop is recommended for individual reviewing of the materials, on a flash drive, in class.

Earn 7 Professional Development Hours (PDH's) and receive a certificate of completion!

Instructor
Syed Khalid, President, Gas Turbine Systems Solutions, LLC

Syed J. Khalid  has an MSME (Purdue) and an ME (Aerospace, North Carolina State University). He has extensive experience in performance, controls, operability, systems integration, and installation aerodynamics at Pratt & Whitney, GE, Roll-Royce, Lockheed Martin, and Boeing.  He is inventor/co-inventor of 18 issued patents and 5 pending patents. He has received numerous industry and professional society awards. He is author of 15 technical papers.  He is an elected member of Phi Kappa Phi.